Maintenance

Mon 10 Aug 2026

Logged today

1

AF301 grease change · 09:14

Logged this week

5

Across 4 machines, 2 plants

Most recent

AF301

Grease change · J. Smith · 09:14 today

Recent events — last 7 days

Date	Machine	Event	Category	Logged by	Duration
10 Aug 09:14	AF301	Grease change	Part Replacement	J. Smith	28 min
06 Aug	CR302	CSS gap 24→22mm	Setup Change	K. Patel	12 min
04 Aug	CR301	Liner change — secondary	Part Replacement	J. Smith	143 min
03 Aug	SC301	Routine inspection — pass	Inspection	M. Torres	35 min

Looking for trends, not just a log? Machine History plots every logged event against the sensor data.

Log Maintenance Event

1 · Select plant

2 · Equipment type

3 · Specific unit

CR301 · Current amps 176A Run hrs: 14,888h

Event category

Event detail

Event type

Who & when

Completed by

Who did the work. Logged by is captured automatically.

Work started

Duration (auto)

min

Edit if needed.

Parts used

Part numbers are optional. Used for inventory tracking only.

Notes

Site Dashboard

Monday 10 Aug 2026 · Shift 2 of 3 · 4h 23m remaining

Live · 17:37:12

Running circuit 10mm Concrete · P3 + P4 Declared 10:05 by M. Karan

Power & Energy

Plant 1 No data yet

Power config pending

All equipment awaiting power factor configuration

Plant 3 603 kW

Last 4h · direct measurement Peak demand: 612 kW

Plant 4 728 kW *

Last 4h · measured equipment only * 5 of 8 machines

Plant 1 Stopped

0 TPH

Shift: 0T · Today: 5,334T

Stopped since 06:24

Plant 3 Running

1,277 TPH

Shift: 5,334T · Today: 10,668T

Shift plan On track 97%

5,334T actual5,500T target

Last logged: AF301 grease change · J. Smith · 09:14 today

Plant 4 Running

509 TPH

Shift: 1,562T · Today: 6,896T

Shift plan On track 98%

1,562T actual1,600T target

Shift 2 Targets

Progress Shift actual / target Today total

10mm Concrete

1,240 / 1,500T

Today: 6,574T

At risk

Manufactured Sand

860 / 800T

Today: 3,002T

Met

Crusher Dust

180 / 1,532T

Today: 1,048T

Behind

Day total (Shift 1 actual + Shift 2 to now) 10,624T of ~18,000T day target

Production Planning

Click any day to open its plan

Week of 10 Aug 2026

Circuit Config	Mon 10	Tue 11	Wed 12	Thu 13	Fri 14
10mm Concrete	1500T	1500T	—	800T	1200T
Manufactured Sand	800T	800T	800T	800T	400T
Crusher Dust	600T	600T	600T	—	—
20mm Road Base	—	—	2000T	2000T	—
Day total	2,900T	2,900T	3,400T	3,600T	1,600T

Day status	Mon 10	Tue 11	Wed 12	Thu 13	Fri 14
Plan status	🔒 Committed	🔒 Committed	Draft	Draft	+ Create plan

Monday 10 Aug 2026

3 shifts · 06:00 – 06:00+1

🔒 Committed

Circuit	Shift 1 · Complete 06:00 – 14:00		Shift 2 · In progress 14:00 – 22:00 · 4h 23m remaining		Shift 3 · Planned 22:00 – 06:00	Day Total
	Target	Actual	Target	Proj.	Target
10mm Concrete	500T	412T -88T	+88T carryover → effective 588T	418T		1500T
Manufactured Sand	270T	285T +15T		265T		800T
Crusher Dust	200T	168T -32T	+32T carryover → effective 232T	180T		600T
Shift total	970T	865T −105T	965T	863T	965T	2,900T

Shift 1 carryover applied to Shift 2 targets: 10mm Concrete −88T, Crusher Dust −32T. Effective Shift 2 targets are 588T and 232T respectively.

Note

Last committed by R. Kumar (Supervisor) · Mon 10 Aug 08:47 · Last saved 14:05

Product Stock Levels

Updated from PlantShift production records · Dispatches entered manually · As at 17:37

Current stock by product

Stock = production from PlantShifts − dispatch entries − adjustments

Product	Stock level	Produced today	Dispatched today	Direction
10mm Concrete	4,280T 43% of est. capacity	+1,240T	−800T	▲ Building
Manufactured Sand	1,840T 61% of est. capacity	+860T	−400T	▲ Building
Crusher Dust	340T 17% of est. capacity	+180T	−0T	▲ Building
20mm Concrete	920T 46% of est. capacity	+0T	−600T	→ Stable
14mm Concrete	280T 14% of est. capacity	+0T	−280T	→ Stable
Road Base (20mm)	1,560T 52% of est. capacity	+0T	−0T	→ Stable

Recent dispatch entries

Date/time	Product	Quantity	Reference	Entered by
10 Aug 14:30	10mm Concrete	−800T	Truck TRK-0412 · Boral Marulan	J. Williams
10 Aug 11:00	Manufactured Sand	−400T	Truck TRK-0389 · Holcim	J. Williams
10 Aug 09:15	20mm Concrete	−600T	Truck TRK-0401 · Private	J. Williams
09 Aug 15:45	10mm Concrete	−760T	Truck TRK-0395 · Boral Marulan	J. Williams

⚠ Dispatch quantities are manually entered. Ensure docket reference matches weighbridge records for reconciliation.

Shift Progress

Mon 10 Aug 2026 · 4h 23m remaining in Shift 2

Live · 17:37

Carryover from Shift 1: Crusher Dust −332T applied to Shift 2 effective target (1,200T plan → 1,532T effective). 10mm met exactly — no carryover.

10mm Concrete

1,240T

Target: 1,500T · 83%

⚠ At risk

Proj: 418T · Plan: 1,500T

Manufactured Sand

860T

Target: 800T · 107%

✓ Met

Proj: 860T · Plan: 800T

Crusher Dust

180T

Target: 1,532T · 12%

Incl. 332T carryover from Shift 1

▼ Behind

Proj: 180T · Plan: 1,200T

Live rate

127 TPH

4-week avg: 131 TPH

W30: 134 · W29: 118 · W28: 129

P3: 1,277 · P4: 509 TPH

Power consumed so far 2,113 kWh

P3 only · P4 pending power factor

Cumulative tonnes — Shift 2 (in progress)

All circuits combined · Dashed = effective target · Markers = events

Actual tonnes Effective target Circuit mode

Events this shift

Circuit mode declared: 10mm Concrete · P3+P4 · M. Karan

14:05

Operator adjustment: AF301 speed 22Hz → 19Hz · M. Karan

15:18

Operator adjustment: BF402 speed 34Hz → 31Hz · M. Karan

17:02

Plant status

Plant 3 Running · 1,277 TPH

Plant 4 Running · 509 TPH

Historical comparison — Shift 2

This shift (projected)418T▼ 82T below target

Same shift last week506T✓ Hit

Same shift 2 weeks ago481T▼ Missed by 19T

4-week average494T—

Best Shift 2 this month531TMon 3 Aug

Recovery arithmetic

Remaining shift time4h 23m

Current rate127 TPH

Rate needed (10mm)152 TPH

Gap to close82T

Crusher Dust gap1,352T — not recoverable

Crusher Dust is 1,352T behind effective target. At current rate, recovery in this shift is not possible. Expect carryover into Shift 3.

Machine History

Plant

Equipment type

Machine

Metric

CR302 — Power (kW) — Last 7 days

Avg: 106.2 kW · Min: 90.1 · Max: 122.4 · 700 data points

Power (kW) Maintenance event Operator adjustment

Note: No historian data exists for 11 May–15 Jun 2026. Date ranges spanning this period will show a gap. This is a confirmed collection gap, not a query error.

Events on this timeline

Filter:

Date	Event	Category	Completed by	Logged by	Duration	Run hrs
04 Aug	Liner change — secondary	Part Replacement	J. Smith	J. Smith	143 min	14,761h
06 Aug	CSS gap 24mm → 22mm	Setup Change	K. Patel	K. Patel	12 min	14,801h
08 Aug 06:41	VSD speed C306: 22Hz → 19Hz	Operator Adjustment	M. Karan	M. Karan	—	—
12 Jul	Oil change	Part Replacement	M. Torres	M. Torres	28 min	14,201h

Power & Energy

Billing period: 1–31 Aug 2026

⚡ Peak tariff active

Period

Site total · Last 24 hours

Equipment detail — Plant 3

Click a plant card above to switch

Reports

Click any report to preview inline · Download or share from the preview panel

Type:

Report	Period	Generated	Version	Status	Actions
Monthly Production Summary	Jul 2026	01 Aug 00:05	v1	Ready
Total tonnes produced 87,423 T vs plan 85,000T Plan achievement 102.8% Across all circuits 10mm Concrete 42,100 T 48% of total output Manufactured Sand 18,200 T 21% of total output Shift 3 on 14 Jul underperformed due to a CR302 drive fault. All other shifts within 5% of plan.
Monthly Energy Summary	Jul 2026	01 Aug 00:06	v1	Ready
Total energy consumed 412,800 kWh Plant 3 only (P4 pending) Estimated electricity cost $95,340 Based on confirmed tariff Peak consumption 67% of total at 31.2c/kWh Peak demand this period 612 kW Recorded 14:22, 10 Aug Plant 4 excluded — power factor confirmation pending (OQ-06). Add to August report once resolved.
Machine Utilisation Report	W31 — 4 Aug 2026	03 Aug 2026	v1	Ready
Plant 3 availability 91.4% 7 days, 3 shifts Highest utilisation — CR301 96.2% Primary crusher Lowest utilisation — SC303 84.1% Screen — 2 planned stops Total unplanned stops 3 CR302 drive fault x2, AF301 interlock trip x1 Week 31 availability affected by a CR302 drive fault on Mon 10 Aug. Accounted for in availability calculation.
Maintenance Event Summary	Jul 2026	01 Aug 00:07	v1	Ready
Total events logged 14 Jul 2026 Part replacements 6 Liner x2, Oil x3, Belt x1 Setup changes 5 CSS adj x3, Mesh x2 Mean time between events — CR301 18.2 days Down from 22.1 days in Jun CR301 liner change frequency increasing. Recommend reviewing CSS settings and feed rate profile.
Machine Utilisation Report	W30 — 28 Jul 2026	27 Jul 2026	v1	Ready
Plant 3 availability 88.9% 7 days, 3 shifts Highest utilisation — CR301 94.8% Primary crusher Lowest utilisation — VF301 81.2% Surge bin feeder — 1 planned stop Total unplanned stops 2 CR302 drive fault x2 Week 30 within normal range across all machines. No notable deviations from the 4-week average.
Monthly Production Summary	Aug 2026	—	—	Scheduled	Generates 01 Sep 2026 00:05
Monthly Energy Summary	Aug 2026	—	—	Scheduled	Generates 01 Sep 2026 00:06
No reports match this filter.

Report delivery

Who receives each report automatically when it generates

Monthly Production Summary

J. WilliamsR. KumarG. Pearson (GM)

1st of month 00:05

Monthly Energy Summary

J. WilliamsR. Kumar

1st of month 00:06

Machine Utilisation Report

R. KumarJ. Smith

Monday 06:00

Maintenance Event Summary

J. SmithR. Kumar

1st of month 00:07

Settings & Configuration

Tag Name	Plant	Equipment	Field	Points	Status
[P3plc]CR301_Pwr.Val_kW	P3plc	CR301	V_D	749	Approved	Edit
[P3plc]CR302_Pwr.Val_kW	P3plc	CR302	V_D	749	Approved	Edit
[P3plc]CR303_Pwr.Val_kW	P3plc	CR303	V_D	749	Approved	Edit
[P4plc]CR402_Amps_AIn.Val	P4plc	CR402	V_D	137	Approved	Edit
[P4plc]CR403_Amps_AIn.Val	P4plc	CR403	V_D	137	Approved	Edit
[P4plc]PT406.Inp_HiHiGate	P4plc	PT406	V_B	749	Pending	Edit
[P1plc]AF101_VSD.MOTOR_CURRENT	P1plc	AF101	V_D	749	Pending	Edit
[P3plc]AF301_Pwr.Val_kW	P3plc	AF301	V_D	749	Approved	Edit

Showing 8 of 3,423 tags · 3,192 approved · 231 pending

Platform Users

User	Role	Shell	Last login	Status
JW J. Williams	Production Planner	Planner	10 Aug 14:02	Active	Edit
RK R. Kumar	Planner	Planner	10 Aug 08:14	Active	Edit
MK M. Karan	Operator	Operator	10 Aug 10:05	Active	Edit
AS A. Singh	Operator	Operator	10 Aug 06:01	Active	Edit
JS J. Smith	Maintenance	Maintenance	10 Aug 09:14	Active	Edit
CH C. Herath	Admin	Planner	10 Aug 14:22	Active	Edit

Product output configuration

Defines which historian tags are used to calculate production output per product per PlantShift

Product	Measurement tags	Circuit condition	Status
10mm Concrete	C313_Ton_Total	CIRCUIT_10MM	Active
14mm Concrete	C313_Ton_Total	CIRCUIT_14MM	Active
7mm Concrete	C313_Ton_Total	CIRCUIT_7MM	Active
20mm Concrete	C313_Ton_Total	CIRCUIT_20MM	Active
Manufactured Sand	C431_Ton_Total + C436_Ton_Total	None (always)	Active
Crusher Dust	C310_Ton_Total	CIRCUIT_DUST	Active
20mm Road Base	C313_Ton_Total	CIRCUIT_ROADBASE	Active

Electricity tariff

Drives the billing period tracker and cost estimates on the Power & Energy page. Modelled on a large commercial/industrial (C&I) NSW connection — network and retail charges are configured separately, since they renew on different cycles.

Active — effective 1 Jul 2026

Network provider

Retailer

Billing cycle start day

Day of month the invoice period begins

Time-of-use bands

to

c/kWh

to

c/kWh

to

c/kWh

Demand charge — usually the largest cost driver for a site like this

Charge basis

Real power, as measured

Measurement window

Rate ($/kW/month)

A coordinated startup of multiple crushers within the same 30-minute window can set this charge for the entire billing period, even if average load is much lower the rest of the month. The Energy page will flag demand spikes as a specific cost event once this is configured.

Daily supply charge ($/day)

Environmental/scheme charges (% of energy cost)

Tariff history

Network charges typically renew 1 July each year

Effective from	Effective to	Peak rate	Demand rate	Status
1 Jul 2026	—	31.2 c/kWh	$18.40/kW	Active
1 Jul 2025	30 Jun 2026	28.9 c/kWh	$17.10/kW	Superseded

Rates are effective-dated, not overwritten — historical billing calculations always use the rate that was active at the time, even after this year's rates change.

Equipment power configuration

Per-machine, across all plants. Equipment with a direct kW tag needs nothing here. Equipment logging current only needs a power factor before it will appear on the Live Power page.

Equipment	Plant	Description	Source	Power factor	PF source	Confirmed by	Status
CR301	Plant 3	Primary crusher	Direct kW tag	—	—	—	Direct kW
CR401A	Plant 4	Crusher CR401 drive A	Direct kW tag	—	—	—	Direct kW
CR401B	Plant 4	Crusher CR401 drive B	Direct kW tag	—	—	—	Direct kW
CR402	Plant 4	Crusher CR402	Amps → kW conversion	0.91	VSD parameter	R. Nguyen (Electrical) · 28 Jul 2026	Confirmed
CR403	Plant 4	Crusher CR403	Amps → kW conversion	0.91	VSD parameter	R. Nguyen (Electrical) · 28 Jul 2026	Confirmed
CR405	Plant 4	Sand crusher (VSI)	Amps → kW conversion	0.89	Nameplate	J. Williams (Planner) · 02 Aug 2026	Confirmed
CR404	Plant 4	Crusher CR404	Amps → kW conversion	—	—	—	Pending
BF401	Plant 4	Bin feeder BF401	Amps → kW conversion	—	—	—	Pending
BF402	Plant 4	Bin feeder BF402	Amps → kW conversion	—	—	—	Pending
CR101	Plant 1	Crusher CR101	Amps → kW conversion	—	—	—	Pending
CR102	Plant 1	Crusher CR102	Amps → kW conversion	—	—	—	Pending
CR103	Plant 1	Crusher CR103	Amps → kW conversion	—	—	—	Pending
AF101	Plant 1	Apron feeder AF101	Amps → kW conversion	—	—	—	Pending

Configure: CR404

Power source for this equipment

Direct kW tag available Current (amps) only — needs power factor

Voltage (V)

Line-to-line, 3-phase supply at the motor

Power factor

kW = √3 × V × I × PF

Source of this figure

Reference range (normal operating band) Provisional

Min (kW)

Max (kW)

Source

Static range only — not load-conditioned in Phase 1. Only checked while the equipment is running. Once ~2–4 weeks of live data exists, the platform can suggest a computed range (5th–95th percentile) to replace this estimate — status moves to Confirmed once accepted.

Confirmation

Confirmed by

Date confirmed

A power factor entered without a confirmed-by record is a guess that looks like a fact later. Fill this in even if the value came from a quick nameplate read.

Circuit configurations

The list operators choose from when declaring what the plant is currently running (Circuit Mode Declaration)

ID	Label	Plants involved	Last shift output	Status
CIRCUIT_7MM	7mm Concrete	P4	0T	Active
CIRCUIT_10MM	10mm Concrete	P3 + P4	1,240T	Active
CIRCUIT_14MM	14mm Concrete	P4	0T	Active
CIRCUIT_20MM	20mm Concrete	P4	0T	Active
CIRCUIT_SAND	Manufactured Sand	P4	860T	Active
CIRCUIT_ROADBASE	Road Base	P3 + P4	0T	Active
CIRCUIT_DUST	Crusher Dust	P3 + P4	180T	Active

Product master list

Gunlake's commercial products — feeds Production Planning, Stock Levels, and Product Output configuration

Product	Category	Unit	Est. stockpile capacity	Status
10mm Concrete	Screening	Tonnes	10,000T	Active
14mm Concrete	Screening	Tonnes	2,000T	Active
7mm Concrete	Screening	Tonnes	1,500T	Active
20mm Concrete	Screening	Tonnes	2,000T	Active
Manufactured Sand	Sand	Tonnes	3,000T	Active
Crusher Dust	Dust	Tonnes	2,000T	Active
Road Base (20mm)	Road Base	Tonnes	3,000T	Active
Rail Ballast	Outside instrumented circuit	Tonnes	0T	Inactive
Gabion Rock	Outside instrumented circuit	Tonnes	0T	Inactive

Maintenance

Recent events — last 7 days

Log Maintenance Event

Site Dashboard

Power & Energy

Shift 2 Targets

Production Planning

Monday 10 Aug 2026

Product Stock Levels

Current stock by product

Recent dispatch entries

Shift Progress

Cumulative tonnes — Shift 1 (completed)

Cumulative tonnes — Shift 2 (in progress)

Events this shift

Plant status

Historical comparison — Shift 2

Recovery arithmetic

Machine History

CR302 — Power (kW) — Last 7 days

Events on this timeline

Power & Energy

Equipment detail — Plant 3

Reports

Report delivery

Generate report

Settings & Configuration

Platform Users

Shift Schedule

Electricity Tariff

Circuit Configurations

Plant 4 kW Conversion

Product output configuration

Edit: 10mm Concrete

Electricity tariff

Tariff history

Equipment power configuration

Configure: CR404

Equipment Register

Circuit configurations

Edit: 10mm Concrete

Product master list

Edit: 10mm Concrete

Shift Dashboard

Shift progress

Plant status

Circuit Mode Declaration

Machine History

CR402 — Current (A) — Last 24h

Recent events — CR402

Create production plan

Log dispatch takeout

Stock adjustment — Product